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Polyurethane Structural Adhesive · Thermally Conductive

Two-Component Thermally Conductive Polyurethane Structural Adhesive ZLA-5104

Two-Component Thermally Conductive Polyurethane Structural Adhesive ZLA-5104 (illustration: twin-barrel cartridge with mixing nozzle)

ZLA-5104 raises thermal conductivity to 2.0 W/m·K while keeping 7 MPa or more lap shear on aluminium and 2 MPa or more on PET film.

Mixed 1:1, it gives 10 minutes or more of working time and cures into an insulating joint (10¹⁴ Ω·cm or more) that stays tough under impact and in hot, humid conditions.

Use it where cells or modules produce more heat than the 1.2 W/m·K grade can move.

The full technical data sheet for ZLA-5104 is available on request. Request the data sheet

Product specifications

Colour
A: White; B: Black
Mix ratio (A:B)
1:1
Viscosity (mPa·s)
A: 200,000; B: 250,000
25 °C
Density, mixed (g/cm³)
≤2.0
Test method: ASTM D792
Pot life (min)
≥10
Hardness (Shore A)
65±15
Test method: ASTM D2240
Tensile strength (MPa)
≥7
Test method: ASTM D412
Lap shear strength, aluminium (MPa)
≥7
Lap shear strength, PET film (MPa)
≥2
Thermal conductivity (W/m·K)
2.0±0.2
Test method: ASTM D5470
Volume resistivity (Ω·cm)
≥10¹⁴
Test method: ASTM D257
Flammability
V-0
Test method: UL 94

Typical values, not for specification, measured at 23 ± 2 °C and 50 ± 5 % RH. Confirm critical properties on your own parts before production.

Features

  • 2.0 W/m·K thermal conductivity
  • Lap shear 7 MPa or more on aluminium, 2 MPa or more on PET film
  • 1:1 mix; 10 min or more pot life
  • Mixed density 2.0 g/cm³ or less
  • Rated V-0 to UL 94; RoHS compliant

Product applications

  • Battery modules with higher heat loads
  • Bonding cells and modules to cooling plates
  • Lightweight insulated structural joints

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ZLA-5104 Two-Component Thermally Conductive Polyurethane Structural Adhesive

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