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Dispensable Thermal Gel

Two-Component Dispensable Thermal Gel ZLA-4202

Two-Component Dispensable Thermal Gel ZLA-4202 (illustration: dispensing syringe)

ZLA-4202 is a two-component silicone thermal gel with a thermal conductivity of 1.0 W/m·K. At 100 Pa·s per part it is the easiest grade of the range to dispense.

Applied as a bead or dot, it flows into uneven gaps between a component and its heat sink or housing, then cures over 24 hours into a soft gel that yields under pressure rather than loading the parts.

A good choice where gap filling and insulation matter more than maximum heat transfer.

The full technical data sheet for ZLA-4202 is available on request. Request the data sheet

Product specifications

Colour
A: White; B: Light grey
Mix ratio (A:B)
1:1
Viscosity (Pa·s)
A: 100; B: 100
25 °C
Density, mixed (g/cm³)
2.2±0.5
Test method: ASTM D792
Pot life (min)
≥30
Full cure (h)
24
room temperature
Hardness (Shore 00)
50±10
Test method: ASTM D2240
Thermal conductivity (W/m·K)
1.0±0.2
Test method: ASTM D5470
Volume resistivity (Ω·cm)
≥10¹²
Test method: ASTM D257
Dielectric strength (kV/mm)
≥6.5
Test method: ASTM D149
Flammability
V-0
Test method: UL 94
Service temperature (°C)
-40 to 200

Typical values, not for specification, measured at 23 ± 2 °C and 50 ± 5 % RH. Confirm critical properties on your own parts before production.

Features

  • 1.0 W/m·K thermal conductivity at the lowest viscosity of the range
  • Flows into uneven gaps before it cures; dispenses well by machine
  • Soft once cured (Shore 00 50), so it gives instead of loading components
  • 1:1 mix, 30 min or more working time, full cure in 24 h
  • Rated V-0 to UL 94; service from -40 to 200 °C; RoHS compliant

Product applications

  • Boards whose components sit at different heights under one heat sink
  • Battery module electronics
  • Power modules
  • Transformers and connectors that need both insulation and cooling

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ZLA-4202 Two-Component Dispensable Thermal Gel

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